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SIDEWINDERS HYDRO SERVICES

Hydro Generator Services
and Maintenance

Sidewinders' Hydro-Generator Services supports municipal, federal, and private hydroelectric operators across the western U.S. with hydro generator services, utility generator services, generator maintenance, testing, inspection, engineering, and reliability programs from our Magna and Draper, Utah facilities.

Capabilities

What our team handles
in-house.

SPEC 01 //

Hydro-Generator Inspections

Visual, electrical, and mechanical inspections — core, winding, pole, and bearing — with documented condition assessments.

SPEC 02 //

Stator Rehabilitation

Rewedging, core iron repairs, winding repairs, partial and complete rewinds, end-winding support, blocking and tying.

SPEC 03 //

Rotor Rehabilitation

Rewinds, pole replacement, pole insulation repair, pole face restoration, retaining ring service, and rotor balancing.

SPEC 04 //

Electrical Testing

Insulation resistance, polarization index, winding resistance, high-potential, and partial discharge testing.

SPEC 05 //

Mechanical Testing

Alignment verification, vibration analysis, rotor balance evaluations, and dimensional inspections.

SPEC 06 //

Mechanical & Electrical Upgrades

Insulation system upgrades, modernized exciters, governor and AVR retrofits, bearing redesigns.

SPEC 07 //

Turbine Repair

Francis, Kaplan, and Pelton runner inspection, repair, and balancing.

SPEC 08 //

Scheduled & Emergency Outages

Planned outage execution and emergency repair crews — minimize downtime, maximize generation.

SPEC 09 //

Engineering & Consulting

Reverse engineering, design improvements, technical assessments, and root cause analysis.

AREAS WE SERVE

SERVING MAGNA, DRAPER,
AND THE INTERMOUNTAIN WEST.

Based in Magna and Bluffdale, Utah, our hydro services team dispatches across the state and region. On-site service and 24/7 emergency response available.

Utah Cities Served

  • Salt Lake City, UT
  • Provo, UT
  • Lindon, UT
  • Orem, UT
  • Lehi, UT
  • Ogden, UT
  • Sandy, UT
  • West Valley City, UT
  • Park City, UT
  • Logan, UT
  • St. George, UT
  • Tooele, UT
  • Vernal, UT
  • Price, UT

Regional Coverage

  • Utah
  • Idaho
  • Wyoming
  • Nevada
  • Colorado
  • Arizona
Who We Serve

Industries supported

01Public Power Utilities
02Federal Hydro (BOR / USACE)
03Investor-Owned Utilities
04Irrigation Districts
05Independent Power Producers
06Municipal Utilities
Stator

Hydro-Generator Stator Services

01Tests and Inspections (CAP 1, 2, 3)
02Stator Rewinds, Partial or Complete
03Core Re-stacks and Repairs, Partial or Complete
04Circuit Ring Modifications
05Main and Neutral Lead Interchanges
06Re-wedges
07Partial Discharge Repairs
08Through Bolt Retightening
09Specialty Repairs
10Calculation of Performance, Parameters, Losses, Efficiency
11Full Redesign of Stator Windings and Stator Core
12Mechanical Disassembly and Reassembly
13Nondestructive Testing on Stator Components
14Project Management
15Third Party Consultation
Rotor

Hydro-Generator Rotor Services

01Tests and Inspections (CAP 1, 2, 3)
02Pole Piece Repairs and Refurbishments
03Pole Piece Re-insulation
04Pole to Pole Connection Redesign
05Specialty Repairs
06Redesign of Pole Piece Winding
07Mechanical Disassembly and Reassembly
08Nondestructive Testing on Rotor Components
09Project Management
10Third Party Consultation
How we execute

Project-specific work packages.

Sidewinders uses project-specific work packages for every project, featuring quality assurance checklists, maintenance procedures, and installation concepts, so every project is executed consistently, safely, and on schedule.

See the full electrical and mechanical testing capabilities.

Before & After

Hydro stator work.

Hydro-Generator Stator

Photo coming soon
Before
Photo coming soon
After
Priority Dispatch

Need service today?

Talk to a technician at our Magna, UT shop — emergency rebuilds, on-site testing, and field service across the Intermountain West.

Field Questions

Hydro generator questions, answered.

Q.01What hydro generator services does Sidewinders provide?

+

We deliver full-lifecycle hydro generator services — generator maintenance, generator testing, generator inspection, stator and rotor rewinds, pole rebuilding, governor and exciter service, and turbine repair for Francis, Kaplan, and Pelton machines. Our crews dispatch from Utah shops in Magna and Draper to power plants across the western U.S.

Q.02Do you handle utility generator services and power plant maintenance outages?

+

Yes. We staff planned and emergency outages with field service crews experienced in utility generator services, power plant maintenance, and power generation maintenance — including core loss, ELCID, RSO, partial discharge, and high-pot testing on-site.

Q.03Can Sidewinders perform generator engineering and generator consulting?

+

Yes. Our engineering team supports root cause analysis, insulation system upgrades, reverse-engineered coils and poles for legacy machines, reliability assessments, and generator consulting for repowers and life-extension programs.

Q.04What generator reliability services do you offer between outages?

+

Routine generator inspection, online and offline partial discharge monitoring, vibration analysis, thermography, and condition-based generator maintenance plans that reduce forced outages and extend asset life.

Q.05Where do you operate from?

+

Corporate office in Bluffdale, UT with shops in Magna, UT and Draper, UT. We serve hydro operators across Utah, Idaho, Wyoming, Nevada, Colorado, and Arizona.

Hiring // Hydro Field Crews

Travel the country rebuilding hydro generators.

The Hydro Services Division is hiring test engineers, field service technicians, and project managers. Per diem, travel pay, company vehicles, and projects across federal and utility hydro sites nationwide.

Open Trade & Engineering Roles

  • 01Motor & Generator Winders
  • 02Field Service Technicians
  • 03Machinists & Mechanical Techs
  • 04Test Engineers
  • 05Project Managers
Call for a quote(385) 900-0017